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How to solve common casting problems?

Release time:2019-11-26 14:42:49 

Castings produced with horizontal continuous casting equipment completely solve the difficult problems of sand casting. Due to the characteristics and performance of horizontal continuous cast iron profile:
(1)In the horizontal continuous casting of cast iron profiles, the separation of iron slag is completely realized by using the bottom injection closed mold, so the cast iron profiles are the conventional ones such as slag inclusion, sand inclusion, trachoma, porosity, etc. This is not a common defect in sand casting. At the same time, since the molten iron in the crystallizer and the molten iron in the holding furnace are always connected, crystallization and solidification are always achieved under high static pressure, and the shrinkage is sufficient. Therefore, defects such as shrinkage and loosening do not occur in the profile.
 (2) Fine grain, dense structure, excellent mechanical properties
In the process of horizontal continuous casting of cast iron profile, the molten iron is cooled and solidified by a water-cooled crystallizer, so the cooling rate is fast, the nucleation ability is strong, the profile is fine particles, dense structure, good mechanical properties To. A “dense stick” is based on the prominent features of dense tissue.
 (3) Smooth surface, accurate size, small machining allowance
The cast iron profile is formed inside the graphite sleeve. Graphite has high fire resistance and does not get wet with molten iron. Also, the holes inside the graphite sleeve can be machined with high precision, so the surface of the cast iron profile is smooth and accurate and easy to machine directly into parts.
(4) Uniform hardness and good processing performance
Compared with cinnabar mold casting, cast iron profile has high strength and low hardness characteristics, and its structure is uniform and dense, so it has excellent cutting performance.

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